Resin flooring is a decorative, sustainable and durable form of floor covering that shields surfaces from damage. It combines synthetic resin with hardeners to create a thick coating that can be applied as a liquid to a concrete substrate, forming a plastic-like surface that is highly resistant to impact and chemicals. Resin floors can be used in a wide range of commercial spaces, from manufacturing to warehousing, and they are known for their quick curing times, barrier properties, self-leveling abilities, and durability.
The first step in preparing a resin resinflooringcompany.uk floor is to prep the substrate, ensuring it is structurally sound and free of any cracks or fissures. An underlayment is sometimes used to seal the concrete and prevent moisture from damaging the resin coats below it. A primer may also be required, depending on the substrate type and the intended use of the floor.
Once the substrate has been treated, it is ready for the base coats. The resin mixture can be poured in different ways, including spray or trowel application. A broadcast mix can incorporate sand additives for texture and anti-slip benefits, while troweling involves hand sculpting the resin for a finished look. Once the base coats are cured, they can be ready for a topcoat.
Some additional costs that can be associated with a resin floor include any equipment rentals or operational downtime for the facility. These expenses are not directly related to the resin floor itself, but can significantly affect the final cost of the project. A pro resin floor consultant can help you understand the full scope of any installation choices and costs.
As you consider the pros and cons of a resin floor, it is important to weigh the upfront cost against the projected long-term costs of repairs and replacement. The upfront investment is often less expensive than the long-term maintenance and repair costs of a poorly designed or installed concrete floor.
It is crucial to choose compatible resin types for every layer of the floor system. Each type of resin has unique benefits that can optimize longevity in specific areas of the floor. For instance, a skid-resistant layer is an essential addition to most resin systems in order to meet health and safety requirements for slipping hazards.
Once the initial floor is installed, minor maintenance costs can be kept to a minimum with periodic dry buffing and polishing. For larger spaces, a qualified custodial team can be hired for more in-depth cleaning and maintenance, such as chemical and acid resistance, or to remove contaminants such as oil or grease that may build up on the surface. A thorough inspection by a resin floor consultant can catch any issues before they become more significant and costly. The consultation can also point out potential issues that might not be apparent at a glance. This ensures that the floor is being maintained correctly and to the manufacturer’s standards. It can also reveal any problems with the concrete substrate or the integrity of the resin coatings.